Itru-Company Services

Mill Training Courses , Mill Application and Mill Performance Level Analyses with UAK-1 +

CHECK YOUR MILL PERFORMANCE LEVEL WITH ITRU FIBRE TESTER UAK-1 +Itru Cotton Fibre

UAK-1 + is an advanced fibre/sliver/waste information system hence necessitates training and mill application to be effectively utilised. These courses and application cover following subjects in details.

-Fibre mix selection
-Mixing and blending
-Processing the blend
-Control of processes and machinery
-Test plans for Process Improvement and Optimization
-Defect Analyses of Knitted and Woven fabrics

We could also check your entire process from bale to ring/rotor frame if you could send us the samples and required technical information described below. A detailed report for Process Improvement and Optimization will be prepared according to samples tested and your technical information provided for a reasonable amount of payment.

UAK-1 + is a new technology for especially cotton fibres testing, selection,mixing and processing . Itru has developed UAK-1 + Cotton Fibres Standards to classify the cotton into 5 categories according to most important parameters . This table summarises the UAK-1 + Cotton Standards



Samples /Information

Amount/Technical Data/Chart


1

Type of cotton



2

Raw Cotton

100 gram


3

Card Chute Feed

100 gram


4

Blow room waste

100 gram


5

Card under case waste

100 gram


6

Card Flat waste

100 gram


7

Card Sliver

5 meters


8

Comber Sliver

5 meters


9

Comber Noil

100 gram


10

Ring Frame delivery

100 gram


11

Knitted Fabric Sample 10x10 cm grey and dyed dark color

2 samples


12

Woven Fabric Sample 10x10 cm grey and dyed dark color

2 samples


13




14

Yarn Count Nec Produced



15

Yarn End use (hosiery or weaving)



16

TPI(Turns per inch)



17

Ring spindle speed (Rotor rpm)



18

End breaks per 1000 spindle hour



19

Yarn Mass Spectrograph 400 m/min 2,5 mins testing time

Spectrograph


20

Single values of 20 yarn evenness results (CV%,thin,thick,neps)



21

Single values of 20 yarn strength results



22

Total blow room waste %



23

Total Carding waste %



24

Combing Noil %



25

Ring waste %


The report covers following chapters:

1- Classification of the sample tested according to Itru Cotton Classification System
2- Yield Performance Analyses according to Fibre Properties
a) Blow room
b) Card

c) Comber
d) Ring

3- Waste Analyses and Performance of Blowroom ,Carding and Combing
4- Process Optimization
a) Blowroom to card
b) Carding to Combing
c) Combing to Ring Frame
d) Recommendation for Process Improvement Work

5- Fabric Analyses
6- Mill Performance Analyses
a) Yarn quality Analyses according to Fibre Properties at the ring frame delivery
b) Production levels according to Fibre Properties at the ring frame delivery
c) Processing and Spinning Ability of the blend

7- Potential Cost Reductions and Quality Improvement
a) Recommendations and suggestions for existing situation
b) New Test plans and working program

The other tests and reports are also available for following subjects: :

-Checking your Cotton Machine Harvesting with Hand Picked and Machine picked comparisons
-Ginning Process Control -Bale in bale out comparison and cleaning efficiency and usable fibres in waste
-Classification of your samples short fibre contents % and white specks and dye take up problems
-Processing of immature fibres without dye take up problems
-Measures taken for carded ring spinning for immature fibres and Short Fibres in Carding

For further information and checking your mill click here

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E-Learning Course for Cotton Fiber Testing and Processing

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