INTERACTIVE KNOWLEDGE BASED DATA BASED HIGH TECH -TEXTILE REPORT

Introduction

This pc-program covers the high tech textile report arranged with

  • Interactive
  • Intelligent Data Base (Intelligent Knowledge Based Data base-Text and pictures )
  • Indexed chapters and subchapters

Optimum quality / minimum manufacturing costs has become the primary target of the textile mills in the world.In order to achieve these targets, the KNOWLEDGE BASED QUALITY MANAGEMENT SYSTEMS are carried out in the textile mills. All the mills eventually will have to move into this new conception, otherwise there is no chance of competition in the global trade.The most important reasons that the conception of Knowledge Based now are widely used all around the world are as follows:

  • Achieve a continuos development.
  • Achieve the optimum quality/minimum manufacturing costs with zero defects.
  • Inject a motivation of continuos development conception into the brains and hearts of employers and employees.

The mills which are aware of these facts now are establishing Knowledge Based Quality Management Systems.It is a must for technology dependend companies. According to our experience, mills that have adapted themselves to this new conception have reduced their manufacturing costs to a great extend and have established permanent mill control systems for today and tomorrow. It is very pleasing that number of mills make use of these conceptions steadily increasing. Knowledge Based conception is not only established in Europe,USA and in Türkiye but also in other countries as well . The most superiority of Knowledge Based System is that continuously developing itself. Computer aided textile information technology is without doubt will become more important in the future.

ITRU GROUP LTD-Textile Training Service developed a knowledge based project to determine the problems in the mills and help to solve them. This report could be effectively used out directly in your mill.

2. 2. Main Titles of the report

The intelligent data base covers following chapters and subchapters

1.Introduction to the Knowledge Based Quality Management Systems.

1.1.1 The short history of the Knowledge Based Quality Management Systems.
1.1.2 The importance of the Knowledge Based Quality Management Systems.
1.1.3 The differences of the Knowledge Based Quality Management Systems from the other classic management systems.
1.1.4 The purpose of the Knowledge Based Quality Management Systems.
1.1.5 The profits of the Knowledge Based Quality Management Systems.

2 Main lines of the Knowledge Based Quality Management Systems.

2.1. System Factors of the Knowledge Based Quality Management Systems.

  • Status Factors
  • Control Factors
  • Variable Factors
  • Interference Factors

3 The steps of the Knowledge Based Quality Management Systems

  • Organization structure
  • Employee training
  • Mill performance report< br>
  • Marketing research
  • Process optimization ( R&D works )
  • Developing new products and entering to new markets ( Industry Engineering Department / R&D )

4- Establishing and carrying out the Knowledge Based Quality Management Systems organization structure

4.1. Quality Planning
  • Quality criteria's
  • Quality standards
  • Quality purpose
  • Organization processes and instructions
  • Quality criteria to be tested
  • Test measures
  • Test tolerances
  • Test standards
  • Planning and programming for the quality training
4.2. Quality Management
  • Process optimization
  • Quality reports
  • Mill performance reports
  • Problem analyses/problem solving algorithms
  • Test tolerances
  • Process manufacturing costs analyses
  • Linear programming
  • Standard manufacturing costs analyses
4.3. Quality Control
  • Test practice and documentation
  • SPC analyses of test results
  • Summary of test results
  • Comparison of test results with objectives and standard values
  • Preparation of test reports
  • Preparation of off-standard reports
  • Check lists and measures for defect prevention and process
4.4. Techniques used in Knowledge Based Systems
4.4.1. DPEA- Defect Probability and Effect Analyses
4.4.2 SPC- Statistical Process Control analyses
4.4.3 Problem analyses / problem solving algorithms
Techniques to solving the problems
  • Histogram
  • Pareto analyses
  • Fault tree analyses
  • Problem analyses / problem solving algorithms
  • Artificial intelligence ( AI )

5 Process optimisation and R&D works for spinning mills

    5.1      Spin Plan 
    Program purpose
    Data input
    SPC-program mill practices for process organization
    Increasing production levels at each process stage 
    5.2 Comber Data 
    Program purpose
    Program characteristics
    Data and results output
    Mill trials with comber data PC-program 
    5.3 Textile Technology, Technical Data / Machine Settings and Taguchi Parametric Design Experiments 
    5.4 Increasing Ring production levels 
    5.4.1 Prdn-1.0     
    5.5 Increasing Open-end production levels 
    5.6 Yield performance improvement 
    5.7 Time studies, increasing productivity ( HOK ) 
    5.8 Organization and Management 
    5.9 QFD- Quality Functions Deployment 
   5.10 Yarn Process Engineering 

General Information About In Mill Training

This report has been prepared for training technical personnel in textile mill. The best way of learning method is to teach what you learn. You should select number of teachers from your own personnel and give them a week to study this report and start from small audience to teach you what you have learned from the report and make this circle for every one in the circle so that every body in the circle has learned and then put into practice in your mill .


Report Study and Implementation

1- Order the Knowdlede Based Quality Management ver 1.0

2- Select a teacher from your technical personnel let him(her) to study the report from beginning to end

3- The teacher should train the technical personnel

4- Select another teacher to study the report . This new teacher should train again the technical personnel

5- Make a Work Plan for the Implementation of the report .

6- Implement the work plan step by step and record the progress for each action


Teaching-Training and Mill Practices

The core of the system is Learning Path, which covers

  1. Reading Chapters
  2. Understanding examples
  3. Mill training of employees according to results
  4. Submitting assignments to course administrator and further reading related documents and prepare Home Works
  5. Submitting questions and answers to Company QCC. (Quality Control Circles)
  6. Suggestions new subjects to main course to be included or excluded

4 -Support

Training course has self-supporting system. Each candidate will submit their questions to QCC and will be answered by the QCC course Administrator.

5 - Human and Physical Resources

Time Studies ver 1.0 with New Suplements Software , Spread Sheet Examples and practical mill samples applications.

6-Summary and Conclusions

We have developed this interactive e-book for the service of textile industry and for also to the benefit of education institutions. to assist them to increase their productivity with very low cost compare to high consultancy expenses existing today . We would be very pleased to receive comments from mills when they actually used in mill practice.

The R&D project is intended for increase ring production level. Increasing Production level is provided by optimum quality, minimum costs and increasing productivity. The important factor is machine for determining Ring production levels.

We are sure that an increase in efficiency and production levels will be achieved in any spinning & weaving mills if the instructions given in the report are applied in correct manner and given standard procedures are followed with strict adherence.

How to Order

Order Form For KQBQM-1.0 and 2.0 Interactive Textile Reports

Delivery ,Order and Payment:

1- Fill in the form and press Submit Button

Name

E-Mail

         

          

To submit this form, please enter the characters you see in the image:



2- We will let you know the cost of the report and delivery information

Free Training Support for 2 days is provided at Itru Training Center in Istanbul for Application of Knowledge Based Pc-Programs in Textile Mills for the following pc-programs and information systems .

Card Fibre Transfer Test - Fabric Setting- Spinning Mill Data Bank - Itru Fibre Tester UAK-1 + - Comber Data-Fibre Mix Selection-Size Data- Spinning Geometry- Ring Spinning Performance- Yield Performance- Spin Plan -QC-RS ver 2.0 -Prnd Ring Ver 2.0 -

Order these Pc-Programs and Information Systems and get free training and solve your mill problems.

For further information Click Here

Itru Group Ltd reserves the rights of alterations to any pc-program and any report without given any notice.

Requirements :

Ms-windows Operating System XP,Vista or Windows 7 (32bit)

Read Instructions for installation and running 32 bits programs on (64 bits)

Main Menu-Indexed Chapters and Subchapters
Charts and Pictures
How to Use

Itru Time Studies

Itru Time Studies is an efficient tool for improving your productivity in spinning and weaving mills